Microfluidic Cartridges and Plastic Consumables Development and Manufacturing

Our experience, rapid prototyping and molding process, and systems-level knowledge can reduce your development and manufacturing timelines for plastic consumables.

We're fast, focused, and flexible to handle your consumable requirements in microfluidics and fluid dynamics

Gener8 understands that developing complex consumables like microfluidic cartridges or lateral flow devices can be time-consuming, especially when done in parallel with instrument development. We take a systemic approach to ensure that your design choices and prototyping of consumables integrate seamlessly with your instrument development program.

At Gener8, we use our industry experience and proprietary development process to rapidly transform your vision into a commercialized product.

  • Rapid Fabrication of Plastic Consumables

    Gener8's scientists and engineers bring a logical and rigorous approach to each project, fine-tuning design elements with molded materials, refining physical user interfaces, and ensuring proper fluid flow through your device. 

    Our highly efficient development processes allow us to design and fabricate molds in as little as one week, saving significant time and cost. 

A lab-on-a-chip (LOC) is integration device with several laboratory functions
  • High Precision Fluid Handling Ranging in Volumes from Milliliters (ml) to Microliters (µl)

    Gener8 has decades of experience with biotech, medical, and industrial clients and has successfully developed and manufactured hundreds of microfluidic cartridges and consumable devices. We specialize in developing and manufacturing microfluidic devices and have completed projects with fluid handling requirements in volumes ranging from milliliters (ml) to microliters (µl). 

microfluidic cartridge
  • Designed for Manufacturing, Scale-Up, and Quality

    Our manufacturing floor space includes controlled environment rooms (CERs) to bring your consumables into commercialization. We ensure your product concept is optimized for manufacturing, by implementing a DfM "design for manufacturing" mindset and considerations for high volume manufacturing from the start of the project. 


From concept development through assembly and packaging, we deliver best-in-class quality.

Our plastic consumable development services include: 

  • Industrial Design
  • Computer-Aided Design and Machining
  • Design for Manufacturing - DfM
  • Design Control per ISO 13485
  • Design Verification Testing
  • Design Analysis and Physical Testing
  • Materials Selection
  • Finite Element Analysis

Learn more about our development process

 Our services include:

  • Stereolithography (SLA) Prototyping
  • PolyJet Prototyping
  • Prototype Mold Fabrication
  • Prototype Injection Molding
  • Liquid Injection Molded (LIM) Silicone Prototype Molding
  • Injection Molding Simulation and Analysis
  • Product Reliability Testing
  • Material Selection & Functional Testing

Our services offered below:

  • Low-Volume Assembly
  • Heat Sealing
  • Laser Marking
  • Laser Welding
  • Ultrasonic Welding
  • Reagent Filling
  • Lyophilized Bead Handling

Learn more about our manufacturing process

Consumable Design, Development, and Manufacturing

Our microfluidics capabilities are perfect for applications in PCR, nucleic acid purification, cell culture, and more.

We have deep expertise in the development and manufacturing of state-of-the-art IVD, PoC, and many other medical devices.

We'll help you get ahead of the competition with our industrial product development and manufacturing capabilities.