Semi-Automated Microfluidic Device for POC Molecular Diagnostics
A biotech startup customer specializing in point-of-care molecular diagnostics, approached Gener8 requesting the development of a semi-automated PCR system. The customer requested Gener8 to use their patented infra-red LED technology to perform PCR.
Semi-Automated Microfluidic Device for POC Molecular Diagnostics
Challenges
Condensing a 28-step assay into a small point-of-care cartridge
Designing an instrument-driven consumable with multiple reagents
Including lyophilized beads, magnetic beads, wash buffers, lysis buffer, and binding buffer
Ensuring the instrument can run four PCR reactions simultaneously
Maximizing the lysed nucleic acid yield from the sample swab by fully resuspending the magnetic beads
Effectively pulling down the beads without inhibiting the PCR cycling
Maintaining optical clarity of the material on the bottom of the cartridge to meet detection requirements
Top view of CAD for PCR cartridge.
Solutions
Designing and developing a simple, easy-to-use cartridge for PCR applications
Creating a self-contained 28-step assay within the cartridge
Incorporating a mixing chamber and capture chamber to enable the flow of lysed samples attached to magnetic beads
Implementing a magnet to hold the samples in the capture chamber and facilitate washing
Including four PCR chambers with a metallized surface to enhance heat transfer through infra-red light
Adding an optical window on the opposite side of the cartridge to enable fluorescence detection